The anchor system for boat depends on a reliable and dependable anchor windlass and is one of the most important deck-mechanical systems on a sailing yacht. It provides the mechanical advantage needed to raise heavy ground tackle safely and repeatedly, reducing strain on crew and equipment while increasing anchoring reliability. A correctly selected and properly installed windlass ensures smooth handling of chain and rope, protects the deck structure from high loads, and improves overall seamanship.
I do cover without opinion on this subject of anchor system for boat in detail in the latest 4th Edition of the Marine Electrical and Electronics Bible.
The first step is understanding how does an anchor work. Also important is knowing about different types of boat anchor. Choose and install the correct anchor weight for boat size. Choosing the right model requires understanding system loads, vessel configuration, power supply, and ground tackle geometry. Installation demands careful attention to mechanical alignment, structural reinforcement, and electrical protection. Proper anchor windlass installation ensures safe, reliable anchoring, reduces strain on deck structures, and prevents mechanical failure. Correct alignment and secure mounting protect crew and vessel during heavy loads. A well-installed windlass improves efficiency, minimizes wear, and supports long-term operational safety in challenging marine conditions. The all important skill is how to anchor a boat Part 1 and how to anchor boat Part 2. Linked to this is how to use an anchor chain snubber, and use and anchor trip line and then there is the bitter end chain release, and finally about switching on the anchor light for boat.
The first step is to calculate the pulling load the windlass must sustain. A widely accepted rule is that the windlass should be rated to at least three times the total anchoring system weight (chain plus anchor). For cruising yachts, sizing for twice the vessel’s displacement in kilograms is more realistic when accounting for windage and surge loads. For example, a 12-tonne yacht typically requires a windlass with a working load limit in the 800–1200 kg range. Two main windlass configurations are used on sailing yachts:
Horizontal Windlass. Motor and gearbox are mounted above deck.
Vertical Windlass. Motor and gearbox are below deck, leaving only the gypsy and capstan above deck.
Gypsy and Rode Compatibility. Matching the gypsy to the rode is critical. Chain size must match the manufacturer’s specification for both diameter and link pitch (e.g., 8 mm DIN 766 or 10 mm ISO). Even small mismatches cause skipping, jamming, or dangerous chain climbing. Many cruising yachts use all-chain rodes, but combination rodes with rope spliced to chain are common on lighter vessels. If using rope, ensure the windlass has:
If you are installing an electric anchor boat winch or troubleshooting an electric boat anchor winch? Most modern yachts use electrically powered windlasses, but manual units remain practical on smaller or engineless boats. Electric windlasses need to be sized not only for line pull but for motor duty cycle, usually short bursts of 30–90 seconds. High-quality permanent-magnet or series-wound motors deliver strong torque but require thick cabling and proper voltage supply. Manual windlasses provide excellent simplicity, require no heavy wiring, and offer ultimate reliability, but retrieving heavy chain in deep anchorages can be slow and physically demanding. I haven't upgraded my anchor winch yet by my boat has a manual windlass that has done 2 circumnavigations so far. Given the frequent issues I have assisted people with regarding electric winches nearly everyone has considered going back to manual as a result.
One of the most common installation failures is inadequate electrical supply. Windlass motors draw very high current—often 80–150 A for mid-sized yachts—so cables must be correctly sized for both current and distance. Voltage drop must be kept under 10%, ideally under 5%. Common practice is to power the windlass from the following
Include the following protective devices:
A windlass must be mounted on a structurally robust platform because the loads involved in anchoring can easily exceed several hundred kilograms. The deck surface often requires reinforcement using:
The gypsy must be positioned to align perfectly with the bow roller. Misalignment leads to chain skipping, side loads, and accelerated wear. The chain should feed directly without angular deviation, ideally at 0° horizontally and with a straight fall into the chain locker with at least 300–400 mm of vertical drop to prevent piling. This is called the fleet angle.
The term fleet angle refers to the horizontal angle at which the anchor chain approaches and leaves the windlass gypsy, determined by the alignment between the bow roller (or fairlead) and the gypsy. It ensures smooth chain engagement, prevents jumping or jamming, and reduces wear on both chain and windlass.
Many installations use a windlass mounting plinth to correct the geometry. This is particularly helpful on yachts where the foredeck slopes or where the chain locker is deep.
A well-designed chain locker is essential for reliable windlass operation. Critical aspects include:
The windlass should never be used as the sole load-bearing device under anchoring loads. Instead, once the anchor is set:
A good snubber system reduces shock loads, decreases noise, and prevents windlass damage.
Windlasses can be operated using the following:
Helm controls reduce the need for crew on the foredeck during retrieval, improving safety in rough conditions. Integrated chain counters allow precise deployment when anchoring in tight anchorages.
After installation, verify the following:
Ongoing maintenance includes:
Anchor winch installation requires secure mounting on reinforced deck structure, proper alignment with bow roller, and correct electrical wiring per manufacturer specs. Chain must match gypsy size, and fleet angle should be minimal. Safety switches, circuit protection, and corrosion-resistant hardware are essential for reliable, long-term operation in marine environments.